Heat Tracers / Flexible Heaters

Advanced Multi-Strand Design:
Our unique nichrome multi-strand wire, insulated with PTFE and braided with glass yarn, ensures durability and optimal heat transfer.

Flexible and Rugged:
Engineered to withstand rough industrial environments while remaining easy to install around complex geometries.

Wide Temperature Range:
Available in standard operating temperatures from ambient up to 200°C, with custom ranges available upon request.

Long & Short Lengths Available:
Solutions are offered from 3 metres up to 200+ metres, suitable for both short service loops and extensive pipeline applications.

Waterproof & Hazard-Safe:
Fully waterproof and designed for both hazardous and non-hazardous area installations, including buried pipelines.

Certified & Approved:
Approved by C.C.E., Nagpur, and tested by CMRS, Dhanbad for safety and performance standards.

Ideal Applications

• Oil & Gas Pipelines (Furnace/LSHS/Post FCC Oils)
• Viscous Liquid Storage and Transfer
• Process Equipment Heating
• Cold Region Installations
• Shutdown & Restart Operations Requiring Rapid Melt-Out
• Calgen Electrical Heat Tracing Systems
  Calgen’s electrical heat tracing technology involves applying controlled external heat to pipes or tanks to maintain a specific internal temperature, ensuring material flow and process efficiency.
• These systems outperform traditional steam-based tracing in both performance and cost.

Advantages Over Steam Tracing
Cost-Effective:
Electrical systems eliminate the need for boilers, steam fittings, and related infrastructure—saving up to 40–50% in total installation cost.

High Efficiency:
Minimal heat loss due to high-performance insulation materials and targeted heat application.

Low Maintenance:
Unlike steam systems, electrical tracing systems are free from issues like corrosion, leakage, or pollution—drastically reducing maintenance costs.

Easy Installation:
Lightweight, modular, and flexible systems allow for quick deployment without complex piping or fittings.